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AvailableInteractive Equipment · XR Training

Automation Arm

A six-axis arm in a guarded cell, with the light curtain, safe torque off and spring-applied brakes that make it safe to work alongside.

Reference model — not as-built
RBT-401AX2-401AX3-401AX4-401EOA-401BRK-401LC-401ES-401

Reduced Speed Teach. Operator inside the cell with the arm limited to reduced speed under a hold-to-run device.

Deviation library

Components

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Move and place parts repeatably inside a guarded cell — keeping people out of the arm's reach envelope whenever it can move, and holding the load safely when power is lost.

Components

  • Base and slewRBT-401

    Carries the arm and provides the first axis

    Normally: Within its configured slew limits

  • Shoulder jointAX2-401

    Second axis, carries the largest moment

    Normally: Servo holding commanded position

  • Elbow jointAX3-401

    Third axis

    Normally: Servo holding commanded position

  • WristAX4-401

    Orients the tool

    Normally: Following the programmed path

  • GripperEOA-401

    Holds the part

    Normally: Clamped, part-present sensor made

  • Holding brakesBRK-401

    Spring-applied brakes that hold each axis without power

    Normally: Released while servos are energised

  • Light curtainLC-401

    Detects entry into the cell

    Normally: Beam unbroken

  • Emergency stopES-401

    Removes motion power on demand

    Normally: Healthy, not latched

Operating states

  • Automatic Cycle

    Arm running the programmed path at full speed with the guard closed.

  • Reduced Speed Teach

    Operator inside the cell with the arm limited to reduced speed under a hold-to-run device.

  • Safe Stop

    Motion power removed, brakes applied, position held.

Failure scenarios and safeguards

  • NOGuarding

    The arm stops before the person is inside its reach envelope, and stays stopped until the cell is reset.

    Causes

    • Operator reaches in to clear a mis-picked part
    • Guard interlock defeated to keep production running

    How it develops

    1. 01Light curtain beam is broken while the arm is in automatic cycle.
    2. 02Protective stop is commanded and motion decelerates.
    3. 03Safe torque off removes drive power and the brakes hold each axis.

    Safeguards

    • Light curtain tripLC-401

      Commands a protective stop the moment the beam is broken

      If it fails: The arm keeps moving with someone inside its reach envelope

    • Safe torque offSTO-401

      Removes torque-producing power from the drives independently of the controller

      If it fails: A controller fault can still command motion

    • Spring-applied brakesBRK-401

      Apply automatically when power is removed and hold the axis and its load

      If it fails: The arm falls under gravity when power is lost

    Unmitigated: A person is inside the reach envelope of an arm still running its programmed path at full speed.

  • NOPower

    The arm holds position with its load, and the part stays in the gripper.

    Causes

    • Supply interruption
    • Drive fault removing torque mid-move

    How it develops

    1. 01Servos stop holding position against the load.
    2. 02Spring-applied brakes engage and hold each axis where it is.
    3. 03Gripper stays clamped — it fails closed so the part is not dropped.

    Safeguards

    • Spring-applied brakesBRK-401

      Apply automatically when power is removed and hold the axis and its load

      If it fails: The arm falls under gravity when power is lost

    • Safe torque offSTO-401

      Removes torque-producing power from the drives independently of the controller

      If it fails: A controller fault can still command motion

    Unmitigated: The arm collapses under gravity and the part is thrown from the gripper.

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